Zero Motorcycles Inc.: Safety Recalls in 2025

Updated on March 19, 2026.

There were 3 safety recalls made by Zero Motorcycles Inc. in 2025. See the details of the recalls below.

You can also see similar information for other manufacturers.

Data Source: NHTSA.

See this for other years:

December 2, 2025

(Campaign #: SV-RCL-025-021)

Loss of Drive Power from Incorrect Fasteners in Motor Controller

Zero Motorcycles Inc. (Zero) is recalling certain 2023 DSR/X motorcycles. The motor controller may have been built with incorrect fasteners, causing higher resistance at the busbar joint and a loss of drive power.

NHTSA ID: 25V834000

Component: ELECTRICAL SYSTEM

# of Units Affected: 7

Consequence Summary:

A loss of drive power increases the risk of a crash.

Corrective Action:

Dealers will replace the controller, free of charge. Owner notification letters were mailed January 19, 2026. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-021. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 19, 2025.

Park Outside Advisory: No

Do not Drive Advisory: No

View Full Recall Details

September 9, 2025

(Campaign #: SV-RCL-025-018)

Loss of Drive Power

Zero Motorcycles Inc. (Zero) is recalling certain 2023-2024 DSR/X, 2024 DS, DSR, and DSRP motorcycles. Improperly routed key switch signal wires may break, causing a loss of drive power.

NHTSA ID: 25V587000

Component: ELECTRICAL SYSTEM

# of Units Affected: 319

Consequence Summary:

A loss of drive power increases the risk of a crash.

Corrective Action:

The firmware will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed September 26, 2025. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-018.

Park Outside Advisory: No

Do not Drive Advisory: No

Completion Rate (%): 39.81

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July 11, 2025

(Campaign #: SV-RCL-025-017)

Damaged Brake Hose May Leak

Zero Motorcycles Inc. (Zero) is recalling certain 2024 DSR/X, DS, DSR, and DSRP motorcycles. The front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure.

NHTSA ID: 25V459000

Component: SERVICE BRAKES, HYDRAULIC

# of Units Affected: 44

Consequence Summary:

A loss of brake pressure will reduce braking ability, increasing the risk of a crash.

Corrective Action:

Dealers will inspect and replace the hose as necessary, free of charge. Owner notification letters were be mailed July 28, 2025. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-017.

Park Outside Advisory: No

Do not Drive Advisory: No

Completion Rate (%): 18.18

View Full Recall Details