Suzuki Motor USA, LLC: Safety Recalls in 2004

Updated on March 19, 2026.

There were 4 safety recalls made by Suzuki Motor USA, LLC in 2004. See the details of the recalls below.

You can also see similar information for other manufacturers.

Data Source: NHTSA.

See this for other years:

August 30, 2004

(Campaign #: 99-ER)

SUZUKI/FREEZING INSIDE FUEL PRESSURE REGULATOR

ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.

NHTSA ID: 04V427000

Component:

# of Units Affected: 172,093

Consequence Summary:

FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Corrective Action:

DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.

Park Outside Advisory: No

Do not Drive Advisory: No

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August 13, 2004

(Campaign #: KE)

SUZUKI/ENGINE STALLING

IN CERTAIN PASSENGER VEHICLES, A FAULT IN THE ADAPTIVE FUEL CONTROL LOGIC CAN CAUSE SOME VEHICLES TO USE AIR/FUEL RATIOS DURING DECELERATION THAT ARE LEAN ENOUGH TO CAUSE ENGINE STALLING.

NHTSA ID: 04V396000

Component: FUEL SYSTEM, GASOLINE

# of Units Affected: 16,488

Consequence Summary:

ENGINE STALLING COULD RESULT IN A CRASH.

Corrective Action:

DEALERS WILL REPROGRAM THE ELECTRONIC CONTROL MODULE (ECM) ON AFFECTED VEHICLES. THE RECALL BEGAN ON SEPTEMBER 14, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.

Park Outside Advisory: No

Do not Drive Advisory: No

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July 19, 2004

(Campaign #: 2067)

SUZUKI/MOTORCYCLE/FUEL SYSTEM EVAPORATIVE CANISTER

THIS CAMPAIGN INVOLVES CERTAIN MARAUDER MODEL MOTORCYCLES EQUIPPED WITH CALIFORNIA EVAPORATIVE EMISSIONS EQUIPMENT. WHEN A MOTORCYCLE IS PARKED AFTER CITY DRIVING IN HEAVY TRAFFIC, UNDER SOME CONDITIONS, ELEVATED PRESSURE IN THE FUEL TANK VENT LINE CAN CAUSE BACK PRESSURE IN THROUGH THE SURGE CONTROL VALVE.

NHTSA ID: 04V350000

Component: FUEL SYSTEM, GASOLINE

# of Units Affected: 849

Consequence Summary:

ON SOME OCCASIONS THIS CAN CAUSE LIQUID FUEL FROM REAR CARBURETOR AIR FILTER BOX. IN THE PRESENCE OF AN IGNITION SOURCE THIS FUEL LEAKAGE CAN CAUSE A FIRE.

Corrective Action:

DEALERS WILL REPLACE THE CARBON CANISTER WITH A NEWLY DESIGNED CANISTER AND ASSOCIATED VENT LINE CHANGES WILL BE MADE. THE RECALL BEGAN ON JULY 30, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-255-2550.

Park Outside Advisory: No

Do not Drive Advisory: No

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July 2, 2004

(Campaign #: NR (Not Reported))

SUZUKI/MOTORCYCLES/FUEL GAUGE GASKET

ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY.

NHTSA ID: 04V316000

Component: FUEL SYSTEM, OTHER

# of Units Affected: 15

Consequence Summary:

A MISALIGNED FUEL GAUGE GASKET CAN BECOME CUT AND CAN CAUSE FUEL TO LEAK FROM THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Corrective Action:

DEALERS WILL REPLACE THE GASKET OF FUEL GAUGE. OWNER NOTIFICATION BEGAN JUNE 11, 2004 CONDUCTED VIA TELEPHONE. OWNERS SHOULD CONTACT SUZUKI AT 1-800-255-2550.

Park Outside Advisory: No

Do not Drive Advisory: No

View Full Recall Details