Kawasaki Motors Corp., U.S.A.: Safety Recalls in 2009
Updated on March 19, 2026.
There were 6 safety recalls made by Kawasaki Motors Corp., U.S.A. in 2009. See the details of the recalls below.
You can also see similar information for other manufacturers.
Data Source: NHTSA.
December 2, 2009
(Campaign #: NR (Not Reported))
POROSITY IN THE ALUMINUM CASTING OIL LEAK
KAWASAKI IS RECALLING MODEL YEAR 2009 AND 2010 EX250 NINJA 250 MOTORCYCLES. POROSITY IN THE ENGINE CASE COULD ALLOW ENGINE OIL TO LEAK, AND BE DEPOSITED ON THE REAR TIRE. A SMALL NUMBER OF UPPER ENGINE CASES FOR THE AFFECTED MODEL COULD HAVE POROSITY IN THE ALUMINUM CASTING. THIS POROSITY OCCURS IN THE VICINITY OF A PRESSURIZED OIL PASSAGE JUST ABOVE THE TRANSMISSION OUTPUT SHAFT.
NHTSA ID: 09V464000
Component:
# of Units Affected: 259
Consequence Summary:
ENGINE OIL LEAKING FROM THIS LOCATION CAN BE DEPOSITED ON THE REAR TIRE, CREATING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL INSPECT AND CHECK FOR LEAKS IN THE VICINITY OF THE SUSPECTED POROSITY. UNITS EVIDENCING SIGNS OF LEAKAGE WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 8, 2009. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
Park Outside Advisory: No
Do not Drive Advisory: No
April 13, 2009
(Campaign #: NR (Not Reported))
FMVSS 108/AFTERMARKET SADDLE BAGS BLOCK REFLECTORS
KAWASAKI IS RECALLING CERTAIN AFTERMARKET ACCESSORY SADDLE BAGS SOLD FOR USE EXCLUSIVELY FOR MY 2008 AND 2009 KAWASAKI KLE650 (VERSYS) MOTORCYCLES. INSTALLATION OF THE ACCESSORY SADDLEBAGS COVERS UP THE REAR SIDE REFLEX REFLECTORS WHICH FAILS TO CONFORM TO THE LIGHTING REQUIREMENT OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
NHTSA ID: 09E015000
Component:
# of Units Affected: 560
Consequence Summary:
OBSCURED REFLECTORS COULD RESULT IN A CRASH RESULTING IN INJURY OR DEATH.
Corrective Action:
KAWASAKI WILL NOTIFY OWNERS AND PROVIDE A FREE REMEDY. THE SAFETY RECALL BEGAN ON APRIL 24, 2009. OWNERS MAY CONTACT KAWASAKI CONSUMER SERVICES DEPARTMENT TOLL-FREE AT 1-866-802-9381.
Park Outside Advisory: No
Do not Drive Advisory: No
March 6, 2009
(Campaign #: MC 09-05)
HEADLIGHT INSPECTION/FMVSS 108
KAWASAKI IS RECALLING 18 MY 2009 VULCAN 2000 MOTORCYCLES. THESE MOTORCYCLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE HEADLAMP ASSEMBLY INCLUDES MULTIPLE BULB AND LENS ELEMENTS. THE NONCOMPLIANT HEADLAMPS WERE ASSEMBLED WITH LENSES INCORRECTLY POSITIONED, AFFECTING PHOTOMETRIC PERFORMANCE.
NHTSA ID: 09V072000
Component: EXTERIOR LIGHTING
# of Units Affected: 18
Consequence Summary:
INADEQUATE LIGHTING COULD REDUCE VISIBILITY OF MOTORCYCLE INCREASING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL INSPECT THE HEADLIGHTS AND REPLACE IT FREE OF CHARGE. THE RECALL BEGAN ON MARCH 13, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
Park Outside Advisory: No
Do not Drive Advisory: No
February 20, 2009
(Campaign #: NR (Not Reported))
WIRES IN THE MAIN HARNESS
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. WIRES IN THE WIRING HARNESS MIGHT BE DAMAGED DUE TO RUBBING CONTACT WITH A PORTION OF THE MOTORCYCLE FRAME.
NHTSA ID: 09V062000
Component: ELECTRICAL SYSTEM
# of Units Affected: 16,167
Consequence Summary:
THIS COULD RESULT IN LOSS OF ELECTRICAL POWER TO THE ENGINE CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Corrective Action:
DEALERS WILL INSPECT AND IF NECESSARY REPLACE THE MAIN WIRING HARNESS FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 24, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
Park Outside Advisory: No
Do not Drive Advisory: No
February 20, 2009
(Campaign #: NR (Not Reported))
TIMING INSPECTION CAPS
KAWASAKI IS RECALLING 950 MY 2009 NINJA ZX10R (ZX1000E9F/E9FA/E9FAL) MOTORCYCLES. THE TIMING INSPECTION CAPS ON THE STARTER CLUTCH COVER MAY COME LOOSE DUE TO IMPROPER TIGHTENING AND FALL OUT, ALLOWING OIL TO LEAK ONTO THE REAR TIRE.
NHTSA ID: 09V063000
Component:
# of Units Affected: 950
Consequence Summary:
THIS COULD CREATE A CRASH RESULTING IN INJURY OR DEATH.
Corrective Action:
DEALERS WILL TIGHTEN THE TIMING INSPECTION CAPS FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
Park Outside Advisory: No
Do not Drive Advisory: No
February 19, 2009
(Campaign #: NR (Not Reported))
MUFFLER MOUNT BOLT
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. THE MUFFLER ASSEMBLY IS SECURED TO THE FRAME OF THE MOTORCYCLE BY TWO BOLTS. IT IS POSSIBLE THAT HEAT EXPANSION CYCLES OF THE MUFFLER, COMBINED WITH VIBRATION FROM VEHICLE OPERATION MAY CAUSE LOOSENING OF THE MUFFLER MOUNTING BOLTS.
NHTSA ID: 09V059000
Component: ENGINE AND ENGINE COOLING
# of Units Affected: 16,167
Consequence Summary:
IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE, CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Corrective Action:
DEALERS WILL REMOVE THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACE THE MOUNT BOLTS, NUT, AND WASHER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
Park Outside Advisory: No
Do not Drive Advisory: No