Jayco, Inc.: Safety Recalls in 2004
Updated on March 19, 2026.
There were 6 safety recalls made by Jayco, Inc. in 2004. See the details of the recalls below.
You can also see similar information for other manufacturers.
Data Source: NHTSA.
November 18, 2004
(Campaign #: 9901055)
JAYCO/AXLE BRAKE WIRES
CERTAIN TRAVEL TRAILERS HAVE THE POTENTIAL FOR THE BRAKE WIRES TO BE IMPROPERLY SECURED ALONG THE TRAILER FRAME. THIS COULD LEAD TO THE BRAKE WIRES COMING IN CONTACT WITH THE AXLE MOUNTING PLATE AND CHAFING THROUGH THE PROTECTIVE INSULATION.
NHTSA ID: 04V552000
Component:
# of Units Affected: 317
Consequence Summary:
THIS CONDITION MAY RESULT IN LOSS OF BRAKING, WHICH COULD LEAD TO A CRASH OR PERSONAL INJURY.
Corrective Action:
DEALERS WILL REPLACE AND RE-ROUTE THE AXLE BRAKE WIRE TO CLEAR THE AXLE MOUNTING PLATE. THE RECALL BEGAN DECEMBER 1, 2004. OWNERS SHOULD CONTACT JAYCO AT 574-825-0608.
Park Outside Advisory: No
Do not Drive Advisory: No
November 17, 2004
(Campaign #: 9901056)
JAYCO/INCORRECT TIRE LABEL
ON CERTAIN TRAVEL TRAILERS, THE FEDERAL IDENTIFICATION LABEL HAS THE INCORRECT TIRE INFLATION LISTED.
NHTSA ID: 04V553000
Component: EQUIPMENT
# of Units Affected: 698
Consequence Summary:
FAILURE TO FOLLOW PROPER VEHICLE LOADING SPECIFICATIONS OR TIRE INFLATION RECOMMENDATION CAN RESULT IN TIRE FAILURE, INCREASING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL REMOVE THE INCORRECT FEDERAL IDENTIFICATION LABEL AND INSTALL A NEW CORRECTED FEDERAL IDENTIFICATION LABEL. THE RECALL BEGAN DECEMBER 2004. OWNERS SHOULD CONTACT JAYCO AT 574-825-0608.
Park Outside Advisory: No
Do not Drive Advisory: No
July 21, 2004
(Campaign #: 9901054)
JAYCO/ALUMINUM WHEELS
ON CERTAIN TRAVEL TRAILERS, DUE TO VARIOUS FACTORS, INCLUDING EXCESSIVE PAINT COATING ON THE BRAKE HUB, THE ALUMINUM WHEELS COULD EXHIBIT LESSENED CLAMPING PRESSURE BETWEEN THE ALUMINUM WHEEL AND THE AXLE HUB ASSEMBLY.
NHTSA ID: 04V364000
Component:
# of Units Affected: 742
Consequence Summary:
THIS COULD LEAD TO WHEEL SEPARATION, WHICH COULD RESULT IN A CRASH.
Corrective Action:
DEALERS WILL INSPECT ALL WHEELS, LUGS, STUDS AND MATING SURFACES, AND REMOVE PAINT FROM THE MATING SURFACES OF THE WHEEL AND HUB. THE RECALL BEGAN ON OCTOBER 18, 2004. OWNERS SHOULD CONTACT JAYCO AT 1-219-825-5861.
Park Outside Advisory: No
Do not Drive Advisory: No
July 20, 2004
(Campaign #: 9901053)
JAYCO/WATER HEATER
ON CERTAIN TRAVEL TRAILERS EQUIPPED WITH OPTIONAL 6 GALLON DSI GAS/ELECTRIC WATER HEATERS WITH REMOTELY OPERATED 110-VOLT WATER HEATER ON/OFF SWITCHING, EXCESSIVE HEAT CAN BE GENERATED AT THE WIRE CONNECTIONS TO THE WATER HEATER WHILE THE HEATER IS BEING OPERATED ON 110 VOLTS.
NHTSA ID: 04V363000
Component: EQUIPMENT
# of Units Affected: 1,437
Consequence Summary:
THIS HAS RESULTED IN HEAT AND SMOKE DAMAGE TO THE WATER HEATER INSULATION, PLUMBING, WIRING AND WATER HEATER COMPARTMENT.
Corrective Action:
DEALERS WILL CONDUCT A DETAILED INSPECTION OF THE WATER HEATER WIRING, REMOTE RELAY AND REMOVE ANY EXCESSIVE INSULATION AT THE CONNECTION BETWEEN THE SUPPLY LINE AND THE INTERNAL WATER HEATER WIRING IN THE WATER JUNCTION BOX. THE RECALL BEGAN ON AUGUST 12, 2004. OWNERS SHOULD CONTACT JAYCO AT 1-219-825-5861.
Park Outside Advisory: No
Do not Drive Advisory: No
March 18, 2004
(Campaign #: 9901052)
JAYCO/AXLE PLATE
ON RECREATIONAL 5TH WHEEL TRAILERS, THE 1" BY 1" STEEL ANGLE, LOCATED ON THE FRONT AND REAR OF THE AXLE PLATE, WHICH HELPS ELIMINATE SIDE TO SIDE MOVEMENT OF THE AXLE PLATE, MAY NOT HAVE BEEN WELDED PROPERLY OR MAY HAVE BEEN WELDED IN AN IMPROPER LOCATION.
NHTSA ID: 04V142000
Component: SUSPENSION
# of Units Affected: 95
Consequence Summary:
THE STEEL ANGLE MAY COME LOOSE FROM EITHER SIDE OF THE AXLE PLATE AND DRAG OR SEPARATE COMPLETELY FROM THE VEHICLE CAUSING PREMATURE TIRE WEAR INCREASING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. OWNER NOTIFICATION BEGAN APRIL 30, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT JAYCO AT 1-574-825-0608.
Park Outside Advisory: No
Do not Drive Advisory: No
January 16, 2004
(Campaign #: NR (Not Reported))
JAYCO/ELECTRICAL CABLES
ON CERTAIN MOTORHOMES, EXPOSURE TO HEAT IN THE ENGINE COMPARTMENT COULD DECREASE THE LIFE OF THE CABLE CONSTRAINT COMPONENTS. THIS COULD ALLOW THE ELECTRICAL CABLES TO COME IN CONTACT WITH, OR BE DAMAGED BY, EXHAUST COMPONENTS.
NHTSA ID: 04V030000
Component:
# of Units Affected: 308
Consequence Summary:
THIS COULD CAUSE DETERIORATION OF CABLE INSULATION OR SHORTING OF ELECTRICAL CABLES RESULTING IN A FIRE.
Corrective Action:
DEALERS WILL INSTALL METAL CABLE TIES AND HEAT SHIELDS. OWNER NOTIFICATION BEGAN APRIL 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT JAYCO AT 1-574-825-0608.
Park Outside Advisory: No
Do not Drive Advisory: No
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