BMW of North America, LLC: Safety Recalls in 2004

Updated on March 31, 2026.

There were 17 safety recalls made by BMW of North America, LLC in 2004. See the details of the recalls below.

You can also see similar information for other manufacturers.

Data Source: NHTSA.
See this for other years:
December 6, 2004
(Campaign #: NR (Not Reported))

BMW/SEAT HEATING SYSTEM

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH FRONT SEAT HEATING SYSTEMS, UPON ENTERING AND EXITING THE VEHICLE, EXCESSIVE CONTACT WITH THE SIDE BOLSTER THAT IS CONTAINED IN THE SEAT'S BACKREST MAY DAMAGE THE HEATING MAT LOCATED IN THIS AREA. IF SUCH DAMAGE WERE TO OCCUR, WITH THE SYSTEM TURNED ON, THE VEHICLE OCCUPANT MAY FEEL EXCESSIVE HEAT FROM THIS AREA.
NHTSA ID: 04V575000
Component: SEATS
# of Units Affected: 17,905
Consequence Summary:
IT IS POSSIBLE THAT THE HEATING MAT IN THE BACKREST'S SIDE BOLSTER COULD OVERHEAT AND DAMAGE, OR MELT A SMALL HOLE IN, THIS AREA OF THE SEAT COVER. IF THIS HAPPENED, IT COULD LEAD TO AN OCCUPANT BEING BURNED.
Corrective Action:
DEALERS WILL MODIFY THE SEAT HEATING CIRCUIT. THE RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
December 6, 2004
(Campaign #: NR (Not Reported))

BMW/REAR BRAKE LINE ADAPTER

ON CERTAIN MOTORCYCLES, AN ADAPTER IN THE REAR BRAKE LINE CONNECTS A RIGID SECTION TO A FLEXIBLE SECTION. IF THE RIGID SECTION IS NOT PROPERLY ENGAGED IN THE ADAPTER, IT IS POSSIBLE FOR A LEAK TO DEVELOP.
NHTSA ID: 04V576000
Component: SERVICE BRAKES, HYDRAULIC
# of Units Affected: 485
Consequence Summary:
BRAKE FLUID LOSS COULD RESULT. THE REAR BRAKING CAPABILITY WOULD NOT BE POSSIBLE, INCREASING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL INSPECT THE REAR BRAKE LINE AND ADAPTER. IF THE INSPECTION REVEALS THAT THE RIGID SECTION OF THE BRAKE LINE IS NOT PROPERLY ENGAGED IN THE ADAPTER, THEN THE ENTIRE ADAPTER WILL BE REPLACED. THE RECALL BEGAN DECEMBER 15, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
September 9, 2004
(Campaign #: NR (Not Reported))

BMW/FUEL PUMP RELAY/ANTI-THEFT CONTROL UNIT

ON CERTAIN MOTORCYCLES, AT LOWER TEMPERATURES, WIRING WITHIN THE ANTI-THEFT CONTROL UNIT MAY PRESS AGAINST THE FUEL PUMP RELAY. THE FUEL PUMP RELAY CONTACTS COULD OPEN, INTERRUPTING THE FUEL SUPPLY TO THE ENGINE, RESULTING IN STALLING.
NHTSA ID: 04V438000
Component: FUEL SYSTEM, GASOLINE
# of Units Affected: 380
Consequence Summary:
IF STALLING WERE TO OCCUR, THE DRIVER WOULD BE UNABLE TO MAINTAIN SPEED OR ACCELERATE, INCREASING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE ANTI-THEFT CONTROL UNIT. THE RECALL BEGAN OCTOBER 4, 2004. CUSTOMERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
August 18, 2004
(Campaign #: NR (Not Reported))

BMW/THROTTLE VALVE CONTROL

ON CERTAIN PASSENGER VEHICLES WITH 3.0 L ENGINES AND MANUAL TRANSMISSIONS, IF THE VEHICLE IS IN FIRST GEAR, AND MOVING SLOWLY, WITH THE ACCELERATOR PEDAL HELD IN A CONSTANT POSITION OF LOW ENGINE SPEED AND WITH THE CLUTCH PEDAL HELD IN A PARTIALLY DEPRESSED POSITION, ENGINE SPEED MAY INCREASE.
NHTSA ID: 04V409000
Component: POWER TRAIN
# of Units Affected: 358
Consequence Summary:
THE VEHICLE COULD ACCELERATE UNEXPECTEDLY, WHICH COULD RESULT IN A CRASH.
Corrective Action:
DEALERS WILL REPROGRAM THE VEHICLE'S DIGITAL ENGINE MANAGEMENT CONTROL UNIT. THE RECALL BEGAN ON SEPTEMBER 8, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
August 13, 2004
(Campaign #: NR (Not Reported))

BMW/FUEL IN-LINE SUCTION JET PUMP

ON CERTAIN SPORT UTILITY VEHICLES, THE IN-TANK FUEL LINE MAY HAVE BEEN ATTACHED INCORRECTLY.
NHTSA ID: 04V402000
Component: FUEL SYSTEM, GASOLINE
# of Units Affected: 297
Consequence Summary:
ENGINE STALLING COULD OCCUR, EVEN THOUGH THE VEHICLE'S FUEL GAUGE INDICATES THAT FUEL IS PRESENT IN THE TANK. DEPENDING UPON TRAFFIC AND ROAD CONDITIONS, THIS COULD RESULT IN A CRASH.
Corrective Action:
DEALERS WILL INSPECT THE IN-TANK SUCTION JET PUMP FUEL LINE AND IF NECESSARY, REATTACH ACCORDING TO SPECIFICATIONS. THIS RECALL BEGAN SEPTEMBER 9, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
August 9, 2004
(Campaign #: NR (Not Reported))

BMW/DRIVER'S SEAT OCCUPANT DETECTION SYSTEM

ON CERTAIN PASSENGER VEHICLES, THE SOFTWARE PROGRAMMING OF THE DRIVER'S SEAT OCCUPANT DETECTION SYSTEM (ODS) MAY NOT BE ABLE TO RELIABLY DETERMINE IF THE DRIVER'S SEAT IS OCCUPIED.
NHTSA ID: 04V379000
Component:
# of Units Affected: 3,940
Consequence Summary:
IN CERTAIN CRASH CONDITIONS, THE DRIVER'S FRONT AIR BAG, HEAD PROTECTION SYSTEM, SAFETY BELT PRETENSIONER, AND KNEE AIR BAG MAY NOT DEPLOY, INCREASING THE RISK OF INJURY TO A SEAT OCCUPANT.
Corrective Action:
DEALERS WILL REPROGRAM THE SOFTWARE FOR THE DRIVER'S SEAT OCCUPANT DETECTION SYSTEM. THE RECALL BEGAN OCTOBER 13, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
July 14, 2004
(Campaign #: NR (Not Reported))

BMW/ENGINE CONTROL MODULE/ENGINE STALLING

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8 AND 12 CYLINDER ENGINES, THE DIGITAL ENGINE MANAGEMENT CONTROL (EMC) UNITS WERE NOT PRODUCED ACCORDING TO SPECIFICATIONS.
NHTSA ID: 04V344000
Component: POWER TRAIN
# of Units Affected: 4,102
Consequence Summary:
AS A RESULT, ENGINE STALLING WILL OCCUR AFTER A SHORT PERIOD OF OPERATION. THE VEHICLE MAY NOT BE ABLE TO RESTART. ALSO, A LOSS OF POWER STEERING AND, AFTER REPEATED ACTUATION OF THE BRAKE PEDAL, A LOSS OF BRAKE POWER ASSIST WILL OCCUR. THESE CONDITIONS COULD RESULT IN A VEHICLE CRASH.
Corrective Action:
DEALERS WILL INSTALL A NEW DIGITAL ENGINE MANAGEMENT CONTROL UNIT. THE RECALL BEGAN ON JULY 16, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
July 12, 2004
(Campaign #: NR (Not Reported))

BMW/FLAT TIRE MONITORING SYSTEM'S PROGRAMMING

ON CERTAIN PASSENGER VEHICLES, THE FLAT TIRE MONITORING SYSTEM HAS NOT BEEN CORRECTLY PROGRAMMED. IN THE EVENT OF A FLAT TIRE, AN AUDIBLE SIGNAL WILL NOT SOUND TO ALERT THE DRIVER TO A FLAT TIRE.
NHTSA ID: 04V348000
Component: TIRES
# of Units Affected: 1,193
Consequence Summary:
DUE TO THE LACK OF AN AUDIBLE SIGNAL, THE DRIVER MAY NOT BE AWARE OF A FLAT TIRE, WHICH COULD INCREASE THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL REPROGRAM THE VEHICLE'S SOFTWARE IN ORDER TO ACTUATE THE FLAT TIRE MONITORING SYSTEM'S AUDIBLE SIGNAL. THE RECALL BEGAN OCTOBER 13, 2004. OWNERS SHOULD CONTACT MINI CUSTOMER RELATIONS AT 1-866-275-6464.
Park Outside Advisory: No
Do not Drive Advisory: No
June 23, 2004
(Campaign #: NR (Not Reported))

BMW\REAR BRAKE MASTER CYLINDER

ON CERTAIN MOTORCYCLES, AN INCORRECT SEALING RING WAS MOUNTED TO THE PISTON OF THE REAR BRAKE MASTER CYLINDER.
NHTSA ID: 04V304000
Component: SERVICE BRAKES, HYDRAULIC
# of Units Affected: 181
Consequence Summary:
IF ONLY THE REAR BRAKE WERE APPLIED DURING RIDING, INSUFFICIENT BRAKING PRESSURE WOULD BE AVAILABLE TO SLOW THE MOTORCYCLE, WHICH COULD INCREASE THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL REPLACE THE REAR BRAKE MASTER CYLINDER. THE RECALL BEGAN JULY 16, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
June 23, 2004
(Campaign #: NR (Not Reported))

BMW\FUEL SUPPLY LINE CLIP

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8-CYLINDER ENGINES, A CIRCULAR RETENTION CLIP AT THE QUICK-RELEASE COUPLING ALONG THE FUEL SUPPLY LINE WAS INADVERTENTLY NOT INSTALLED.
NHTSA ID: 04V303000
Component:
# of Units Affected: 7,532
Consequence Summary:
IN THE EVENT OF A SEVERE FRONTAL CRASH, THE QUICK-RELEASE COUPLING COULD SEPARATE CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Corrective Action:
DEALERS WILL INSTALL A CIRCULAR RETENTION CLIP AT THE QUICK-RELEASE COUPLING ALONG THE FUEL SUPPLY LINE. THE RECALL BEGAN ON JULY 5, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
June 22, 2004
(Campaign #: NR (Not Reported))

BMW/IABS SENSOR CONNECTION

ON CERTAIN MOTORCYCLES, THE INTEGRAL ANTI-LOCK BRAKE SYSTEM (IABS) SENSOR SEALING O-RING CONNECTION AT THE REAR AXLE HOUSING MAY BE DAMAGED. AN OIL LEAK MAY DEVELOP.
NHTSA ID: 04V297000
Component: SERVICE BRAKES, HYDRAULIC
# of Units Affected: 99
Consequence Summary:
IF THIS HAPPENS, OIL COULD CONTACT THE REAR WHEEL AND THE REAR WHEEL BRAKE DISK, AND THE RIDER MAY NOT BE ABLE TO CONTROL THE MOTORCYCLE. A CRASH COULD OCCUR.
Corrective Action:
DEALERS WILL REPLACE THE REAR WHEEL IABS SENSOR SEALING O-RING. THE RECALL BEGAN JULY 14, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
May 24, 2004
(Campaign #: NR (Not Reported))

BMW/AIR BAG SYSTEM PROCESSORS

ON CERTAIN PASSENGER VEHICLES, INCOMPATIBLE ELECTRONIC AIR BAG SYSTEM PROCESSORS MAY HAVE BEEN INSTALLED.
NHTSA ID: 04V247000
Component:
# of Units Affected: 51
Consequence Summary:
IN THE EVENT OF A CRASH, AIR BAG DEPLOYMENT MAY NOT OCCUR, INCREASING THE RISK OF INJURIES TO THE DRIVER AND/OR FRONT PASSENGER.
Corrective Action:
DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE AIR BAG SYSTEM PROCESSORS. THE RECALL BEGAN JUNE 11, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
May 19, 2004
(Campaign #: NR (Not Reported))

BMW/MOTORCYCLES/FUEL PUMP FLANGE

ON CERTAIN MOTORCYCLES, THE PLASTIC FUEL PUMP FLANGE COULD COME INTO CONTACT WITH A SUFFICIENT AMOUNT OF ACID OR CHEMICAL COMPOUNDS CONTAINING ACIDIC ELEMENTS, SUCH AS BATTERY ACID OR CERTAIN CLEANING PRODUCTS.
NHTSA ID: 04V236000
Component: FUEL SYSTEM, GASOLINE
# of Units Affected: 1,560
Consequence Summary:
THE FLANGE COULD BECOME BRITTLE, CRACK, AND ALLOW FUEL TO ESCAPE FROM THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Corrective Action:
DEALERS WILL INSTALL AN ACID-RESISTANT CAP OVER THE FUEL PUMP FLANGE. THE RECALL BEGAN JUNE 10, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
May 19, 2004
(Campaign #: NR (Not Reported))

BMW/MOTORCYCLES/FRONT SPRING STRUT

ON CERTAIN MOTORCYCLES, THE FRONT SPRING STRUT UPPER STUD BOLT WELD CAN FAIL. THIS COULD CAUSE THE BOLT TO BREAK.
NHTSA ID: 04V235000
Component:
# of Units Affected: 84
Consequence Summary:
IF THIS HAPPENS, THE RIDER MAY NOT BE ABLE TO CONTROL THE MOTORCYCLE, WHICH COULD CAUSE A CRASH WITHOUT WARNING.
Corrective Action:
DEALERS WILL REPLACE THE FRONT SPRING STRUT. THE RECALL BEGAN DURING JUNE 2004. OWNERS SHOULD CONTACT BMW AT 1-800-331-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
April 12, 2004
(Campaign #: NR (Not Reported))

BMW/FRONT SPRING STRUT PLATE

ON CERTAIN PASSENGER VEHICLES, DUE TO LONG EXPOSURES TO CERTAIN ENVIRONMENTAL AND OPERATING CONDITIONS, THE MATERIAL STRUCTURE OF THE FRONT SPRING STRUT PLATE COULD BE AFFECTED. IN SOME CASES, THE STRUT PLATE COULD BEGIN TO CRACK, AND EVENTUALLY IT COULD BREAK. IF THIS OCCURRED, THE PLATE COULD CONTACT THE TIRE.
NHTSA ID: 04V183000
Component: SUSPENSION
# of Units Affected: 25,270
Consequence Summary:
THIS COULD LEAD TO A SUDDEN LOSS OF TIRE PRESSURE OR TIRE FAILURE.
Corrective Action:
DEALERS WILL INSTALL A RETAINING CLIP TO THE UNDERSIDE OF THE FRONT SPRING STRUT PLATES. THE RECALL BEGAN MAY 17, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
April 12, 2004
(Campaign #: NR (Not Reported))

BMW/ELECTRIC FUEL PUMP VAPOR LOCK

ON CERTAIN PASSENGER VEHICLES, UNDER CERTAIN ENVIRONMENTAL CONDITIONS, A VAPOR LOCK IN THE FUEL PUMP COULD OCCUR CAUSING THE ENGINE TO STALL. IF THIS WERE TO HAPPEN, THE ENGINE WOULD NOT BE ABLE TO BE RESTARTED FOR APPROXIMATELY 15 TO 20 MINUTES.
NHTSA ID: 04V182000
Component: FUEL SYSTEM, GASOLINE
# of Units Affected: 13,769
Consequence Summary:
IF STALLING WERE TO OCCUR, THE DRIVER WOULD BE UNABLE TO MAINTAIN VEHICLE SPEED OR ACCELERATE, INCREASING THE RISK OF A CRASH.
Corrective Action:
DEALERS WILL INSTALL A RESISTOR IN THE ELECTRICAL LINE POWERING THE FUEL PUMP IN ORDER TO PREVENT AN OCCURRENCE OF VAPOR LOCK. THE RECALL BEGAN MAY 11, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No
January 15, 2004
(Campaign #: NR (Not Reported))

BMW/MOTORCYCLES/FUEL HOSE CLAMPS

ON CERTAIN MOTORCYCLES, THE O-RING IN FUEL LINE QUICK-DISCONNECT COUPLING COULD BECOME DAMAGED AND LEAD TO A FUEL LEAK. THERE IS ALSO A PROBLEM INVOLVING CRIMP-TYPE HOSE CLAMPS, WHICH CAN RESULT IN A FUEL LEAK.
NHTSA ID: 04V028000
Component: FUEL SYSTEM, GASOLINE
# of Units Affected: 39,000
Consequence Summary:
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Corrective Action:
DEALERS WILL INSPECT AND, IF NECESSARY, ADJUST ALL CRIMP-TYPE HOSE CLAMPS. ALSO, ALL FUEL LINE QUICK-DISCONNECT COUPLINGS WILL BE INSPECTED. IF A LEAK IS DETECTED, THE QUICK-DISCONNECT O-RING WILL BE REPLACED. IF DAMAGED, THE COUPLING WILL BE REPLACED. OWNER NOTIFICATION BEGAN ON APRIL 30, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Park Outside Advisory: No
Do not Drive Advisory: No